Company advantages
Advanced Equipment
The quality of equipment is strictly in accordance with ISO9001 standard and with CE certificate, electrical meets UL certificate.
Professional Team
CEO holds a graduate degree in mechatronics and is dedicated to research in mechanical design, PLC applications, and microcontrollers. His scientific work involves the design of production lines and automation programs for mechanical equipment, and he has obtained multiple patents.
Rich Experience
We have been in this field for more than 15 years. I am very familiar with raw material processing and production processes and technologies.
Our Services
Provide clients one-year warranty to make sure the machine work well.Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
The double cone blender is used to produce homogeneous solid-solid mixture. Mixing is a common process step in the manufacture of products for industries such as food, cosmetics, pharmaceutical, chemical, detergents, fertilizers and plastics.Examples of materials or substances mixed in this way include pharmaceutical granules, semolina flour, seeds, starch, coffee beans and ground coffee, cocoa, chocolate flakes or granules, powdered milk, baby food, preparations to make dehydrated soups and creams, leaf waxes, detergent granules, soap flakes, artificial fertilizers, plastic in powder, ground or pellet form, fibreglass, etc.
Versatility in Mixing Different Materials
One of the biggest benefits of using a double cone blender in your manufacturing process is its versatility in mixing different materials. Whether you are working with powders, granules, a double cone blender can effectively mix and blend a wide range of materials. This makes it a popular choice for industries such as pharmaceuticals, food and beverage, and chemical manufacturing, where a variety of materials may need to be mixed to create a final product. Additionally, the gentle mixing action of a double cone blender helps to prevent damage to delicate materials, ensuring a high-quality result.
Efficient and Consistent Mixing
One of the main benefits of using a double cone blender in your manufacturing process is its ability to mix materials efficiently and consistently. The unique shape of the blender allows for a thorough mixing of materials, ensuring that all components are evenly distributed throughout the mixture. This results in a more consistent final product, reducing the likelihood of defects or inconsistencies. Additionally, the efficient mixing process can help to reduce production time and costs, making the double cone blender a cost-effective choice for many manufacturing processes.
Easy to Clean and Maintain
Another benefit of using a double cone blender in your manufacturing process is its ease of cleaning and maintenance. The design of the blender allows for easy access to all parts, making it simple to clean and sanitize between batches. Additionally, the blender is made from durable materials that are resistant to corrosion and wear, reducing the need for frequent repairs or replacements. This can save time and money in the long run, making the double cone blender a smart investment for any manufacturing facility.
Reduced Risk of Cross-Contamination
One of the key benefits of using a double cone blender in your manufacturing process is the reduced risk of cross-contamination. The design of the blender ensures that each batch is completely isolated from the previous one, preventing any potential contamination from occurring. This is particularly important in industries such as food and pharmaceuticals, where even small amounts of cross-contamination can have serious consequences. By using a double cone blender, you can ensure that your products are safe and of the highest quality.
Application of Double Cone Blender
Food
The blender is used to prepare cake mixes, flavors, spices, cereals, dairy powders, coffee mixes, and other solid ingredients.
Chemical
The blender is employed in the chemical industry to mix chemicals, dry powdered detergents, pesticides, herbicides, glass or ceramic, fertilizers and many more.
Cosmetics
The equipment can also blend the materials used in cosmetics, such as pressed powder and loose powder.
Plastics
The blender plays a big part in the first step of making plastic products. This crucial step will determine how well the final design and use of the plastic material turn out.
Components of Double Cone Blender
Cover assembly
The cover assembly functions as a feed inlet of the double cone blender. This manually operated component can be locked to be dust-tight, preventing cross-contamination.
Mixing vessel
This component is one of the most important double cone blender parts. It is where the blending process takes place. The mixing vessel rotates on a horizontal axis. It takes advantage of the force of gravity to produce a cascading action, enabling materials within the structure to tumble.
Butterfly discharge valve
The blended material leaves the machine from the discharge port. This component features a hermetically-sealed butterfly valve. The valve can be designed to be manually operated, pneumatically controlled, or automatically opened according to your needs.
Electric motor and gearbox
The double cone blender is driven by an electric motor coupled with a gearbox. This assembly serves the purpose of regulating the overall speed of the system.
Control panel
The control panel consists of blending start/stop, jog/run, power indicator, emergency stop, and timer settings functions. This assembly allows you to easily operate the double cone blender.
➢ This unique, robust design complies with cGMP or current good manufacturing practices.
➢ Double-cone blender parts are AISI 316/316L stainless steel, and non-contact parts are AISI 304 stainless steel.
➢ Ideal dry mixer with double-cone shape product container for granule lubrication, product homogenization, and mixing multiple batches into one.
Available double-cone blender capacity ranges from 25 kg to 10,000 kg.
Rigid Motor and gearbox reduction set with electronic control panel for heavy-duty operation.
Product packaging with a maintenance hole and butterfly valve for emptying.
There is a hinged lid with a seal on the charging hole in the cone, making it easy to charge and clean.
The rotating container for the material or product can go as fast as 8 RPM (revolutions per minute) or higher if the customer requests.
Reels for protecting the container's moving parts are available upon request.
Lumps can be slowed down inside a double-cone with the help of fixed baffles.
The electric control panel of a double-cone machine displays the cycle time.
Key Differences Between V Cone Blender And Double Cone Blender
Shape and Design
The V Cone Blender features a V-shaped design, while the Double Cone Blender has a double cone design where two cones are joined at their apexes.The V-shaped design of the V Cone Blender promotes efficient blending by creating a tumbling motion that facilitates ingredient mixing. The angle of the V-shaped vessel enhances the blending action, ensuring thorough and uniform blending. On the other hand, the double cone design of the Double Cone Blender provides a gentle tumbling motion, suitable for delicate or fragile materials that require minimal impact during blending.The different shapes of the blenders affect the blending process and efficiency. The V Cone Blender's V-shaped design enables efficient mixing, reducing blending time and achieving uniformity. The double cone design of the Double Cone Blender offers gentle blending, making it suitable for fragile materials.
Blending Efficiency
The blending efficiency of both blenders can be analyzed based on factors such as mixing speed and uniformity of blending.The V Cone Blender is known for its efficient blending due to its V-shaped design. The shape promotes faster mixing and ensures excellent intermixing of ingredients, resulting in a homogeneous blend. This blender is particularly effective for materials that require quick and efficient blending.The Double Cone Blender, with its gentle blending action, is ideal for fragile materials that need to be blended without excessive impact or degradation. While the blending process may be slower compared to the V Cone Blender, it ensures a uniform blend without compromising the integrity of delicate substances.
Application Areas
V Cone Blenders are commonly used in various industries, including pharmaceuticals, food processing, chemical manufacturing, and cosmetics. They are suitable for blending a wide range of materials, such as powders, granules, and even abrasive substances. V Cone Blenders find applications in blending dry ingredients for tablet formulations, spice mixing, and creating homogeneous blends for chemical reactions.Stainless Steel Double Cone Blender are frequently utilized in industries that deal with fragile materials, such as the pharmaceutical and food industries. They are especially beneficial for blending heat-sensitive substances, fragile powders, or granules that require gentle handling. Double Cone Blenders are commonly employed in applications like blending pharmaceutical excipients, powdered nutritional supplements, and food ingredients.
Bulk Movement
As the double cone rotates, the gravity-induced rolling and sliding of the material within the vessel leads to a bulk movement. This action is responsible for the macro mixing of the ingredients. The shape of the vessel ensures that material continuously cascades over itself, providing an efficient and balanced mix.
Diffusion
On a micro-level, diffusion plays a role as particles of different sizes and densities move randomly throughout the mixing mass. Over time, this random movement results in a homogenous mix, eliminating concentration gradients within the batch.
Shear
Double Cone Blenders typically create a low-shear environment which is ideal for mixing fragile or sensitive materials that might degrade under high-shear conditions. The gentle folding action minimizes particle degradation and is thus preferred for applications where maintaining particle integrity is crucial.
Impact of Fill Level
The fill level of the blender affects the mixing efficiency. Ideally, the blender should be filled between 30% to 70% of its total volume. Underfilling may lead to insufficient material interaction, while overfilling can restrict movement, both leading to poor mixing.
Effects of Particle Size and Density
The mixing mechanism is also influenced by the particle size and density of the materials. While the blender is capable of handling a wide range of particle sizes and densities, extreme differences can lead to segregation, where lighter or smaller particles may concentrate in certain areas of the mix.
How to Maintain Double Cone Blender
Schedule Regular Inspections
Conduct routine checks to identify any wear and tear, especially on moving parts like bearings and seals. Replace any worn components promptly to avoid unexpected breakdowns.
Clean After Each Use
Residue can affect the performance of the blender and contaminate future batches. Clean the blender thoroughly after each use, following the manufacturer's recommendations for cleaning agents and procedures.
Lubricate Moving Parts
To prevent friction and overheating, regularly lubricate the blender's moving parts. Use the appropriate grade of lubricant as specified by the manufacturer.
Balance Loads
Always ensure that the materials are evenly distributed within the blender to prevent excessive vibration, which can lead to mechanical failures.
Check for Corrosion
If your blender processes corrosive substances, inspect it frequently for signs of corrosion and take corrective measures to protect the equipment.
Follow Manufacturer's Guidelines
Adhere strictly to the maintenance guidelines provided by the manufacturer, including the recommended schedule for servicing and parts replacement.
Train Personnel
Ensure that all operators and maintenance staff are properly trained in the use and care of the Double Cone Blender. Informed personnel can better prevent and identify issues.
Maintain Documentation
Keep detailed records of all maintenance activities, including inspections, part replacements, and repairs. This documentation can be invaluable for troubleshooting and ensuring compliance with regulatory standards.
Test Safety Features
Regularly test the blender's safety features, such as emergency stops and interlock systems, to ensure they are functioning correctly.
Professional Servicing
Schedule professional servicing for complex maintenance tasks or when dealing with intricate blender mechanisms that require specialized knowledge.
Our Factory
Migreat machinery covers 10,000 square meters, factory area is 15,000 square meters with machining workshop, welding workshop, cold stamping workshop, assembly workshop and electrical workshop. The quality of equipment is strictly in accordance with ISO9001 standard and with CE certificate, electrical meets UL certificate.CEO holds a graduate degree in mechatronics and is dedicated to research in mechanical design, PLC applications, and microcontrollers. His scientific work involves the design of production lines and automation programs for mechanical equipment, and he has obtained multiple patents. Therefore, he has rich experience in the processing and production of raw materials such as powders, particles, tablets, liquids, etc., and can better design and provide more suitable solutions from the perspective of customers.
FAQ
As one of the most professional double cone blender manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap double cone blender made in China here from our factory. Contact us for customized service.
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