Company advantages
Advanced Equipment
The quality of equipment is strictly in accordance with ISO9001 standard and with CE certificate, electrical meets UL certificate.
Professional Team
CEO holds a graduate degree in mechatronics and is dedicated to research in mechanical design, PLC applications, and microcontrollers. His scientific work involves the design of production lines and automation programs for mechanical equipment, and he has obtained multiple patents.
Rich Experience
We have been in this field for more than 15 years. I am very familiar with raw material processing and production processes and technologies.
Our Services
Provide clients one-year warranty to make sure the machine work well.Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
V blenders are widespread in the process industries as they provide an easy and often sufficient way of mixing dry bulks solids (powder, granules, pellets...) in batch. They are simple, reliable and somehow easy to clean, thus constitute a good choice for small and medium size companies working in fields of food processing or pharmaceuticals. They can also be used for pre-mixing in any kind of industries, big or small. This page is giving many pieces of information interesting to plant designers, factory owners or factory operators for chosing a V mixer or optimizing an existing unit : applications, working principle, mixing volume, mixing time.
Benefits of V Blender
Reasonable structure and stable operation
The v blender is transmitted through mechanical transmission to make the materials of the two -type v -shaped cylindrical pickers turned over to re -turning, and use mechanical forces and gravity to uniformly mix two or more materials. It consists of a cylinder, drive shaft, bracket, etc. The tube is connected with the drive shaft. The driving shaft drives the cylinder to rotate. The material is repeatedly cut, diffused, and misplaced in the tube to achieve a uniform mixing.
Simple operation, easy to enter and exit
V blender equipped with a timer, you can adjust the mixed time at will. The feed can be hand -made or vacuum.
V blender with uniform mixing
The mandatory stirring of adjustable speed, timing device and design can effectively ensure the uniform material mixing. It can adapt to the mixing of various materials, and the uniformity is 98 %. When the mix of friction mixed materials, the v blender mixing effect is good. When the mixed mixed material is good and the material is similar, it can get a better mixed effect.
Beautiful appearance and easy cleaning
The tube body is made of stainless steel. The inner and outer wall is polished. The appearance is beautiful and easy to clean.
Convenient maintenance
The rack of the hybrid machine is welded with slot steel, and the welding is reliable. The cockpie outsourcing is made of 304 stainless steel. The surface is flat and no scratches. The two ends of the transmission are the activity door for easy maintenance and maintenance.
Application of V Blender
Food Industry
The food industry is the highest consumable of v type blenders as it blends vast number of products into fine particles. Food industry also uses type blenders as mixers for mixing of different compounds. The final products are hygienic and highly secure to use in the preparation of food products. Some of the foods including cocoa powder, flour, wheat flour, wet flour and fresh meat are blended in a v type blender.
Pharmaceutical Industry
The pharmaceutical industry is the second biggest user of v type blenders. Medicines are poured and mixed at a high accuracy using a v type blender. By products of medicines and supplements that are hard and heavy in size are then further blended and used for making of tablets, syrups, suspensions, antibiotics, anti bacterial medicine and capsules. All active ingredients including cellulose, starch, gelatin and lactose are blended into fine powdered particles using a v type blender.
Chemical Industry
The chemical ingredients including dyes, pigments, powders and substances are uniformly distributed and mixed to form single processing products in a v type blender. Paints, detergents, plastic granules, resins, fertilizers granules, agrochemical seeds, fillers, minerals, crystal form of salt and sugar and other chemical products uses these mixtures as their byproducts.
Agricultural Industry
The raw materials of agricultural industry are efficiently blended and processed in a v type blender. Blending process is done in both semi-automatic and manually according to the machine specifications. This process requires lot of farmers and also consumes too much of time. V type blender has reduced both time and labor cost at a distinct level.
Types of V Blender
Food Mixer Machine
Is suitable for mixing powder particles with good material fluidity and small physical property difference, as well as materials with low mixing degree and short mixing time. Because the material in the V-type mixing container flows smoothly and will not destroy the original shape of the material, the V-type mixer is also suitable for the mixing of granular materials that are easy to break and wear, or for the mixing of fine powder particles, blocks, and materials containing a certain amount of water, and is widely used in pharmaceutical, chemical, food and other industries.
Herb Powder Blenders
This machine is easy to operate and it mixes evenly with the vacuum charging equipment. It can also be equipped with compulsive blending setup. It can mix fine powder and more than two forms of powders including the materials that contain water. It can get the good result of mixing little quantity materials and additive (meaning that little admixture additives). Adopted unbalance canister body, it features the excellent mixing result. It is convenient to discharging the products using the butterfly valve. It is easy to install, discharge and clean. The machine is made of the stainless steel, so the inside is glabrous. It has no dead angle and accords with GMP.
Pharmaceutical Powder Mixer Machine
The mixer is used for mixing the dry material grains in the chemical, food, metallurgical and other industries. The mixing barrel structure is unique. The mixing efficiency is high. There is no corner that can not be reached. The barrel uses the stainless steel and its internal and external walls are polished. The outside appearance is beautiful. The mixing is uniform, with wide application. The mixer meets GMP standard.
Spice Mixer Machines
This type of mixer is mainly used for mixing powder or granular materials of food,chemical and other industries. With special feature of geometric construction, it can realize efficient and uniform mixing.During mixing process, there will be no dead angle and no residual materialsVHJ series V shape mixer blender consists of two V-shells of different or same altitudes,and through mechanical transmission,the meterials in these shells are made to move back and forth, crossed over and rotate 360 degree to achieving ultimate uniform mixing.
Components of V Blender
V Shaped Container Or Shell with closing lids for both the arms
This V shaped vessel constructed has two symmetrical hollow arms forming an Angle Or a V. The bottom of the V has a very small straight vertical cylindrical portion, which has the discharge butterfly valve at the open end Or the bottom end. Whereas, both the arms has closing flanges Or dead plates attached at the open end of each arm by means of a triclover clamp.
Drive Assembly
An AC motor along with a suitable Gearbox (mostly hollow shaft) is used for achieving of a low RPM (usually in the range of 10 to 12) without a VFD (Variable Frequency Drive). Note: while choosing the gearbox, one has to keep in mind that the Helical Bevel gearboxes do not have a provision to lock the gears in a stopping position incase of sudden power failure, hence, electo-mechanical brakes may be needed. To avoid this problem, many a times a spur-pinion gear arrangement is used, as it is economical and doesn't need any kind of a brake mechanism.
Supports and Bearings/ Plummer Blocks
The shaft of the blender is mostly supported from both the sides by making an A shaped supports with base plate at the bottom (which are either fixed on the ground Or pedestals by means of anchor fasteners Or are grouted). In rare cases (mostly in small capacity blenders) the arrangement can be Cantilever also, where, the blender is just one side supported. Bearing Or Plummer blocks are used to facilitate smooth, jerk free and easy rotation of the blender.
Discharge Valve and Feeding Arrangement
Usually a Butterfly Valve is used as a discharge valve, and is fixed to the open end of the cylindrical part attached to the V. This valve can be either manual Or pneumatically actuated. One can use the same opening for feeding the blender by attaching a bottom feeding vessel (vertical cylindrical vessel with neck flange matching the blender bottom flange). In such a case, the feeder vessel (filled with powder) is attached to the bottom flange of the blender by means of a triclover clamp.
V Blender Working Principle
V Blender are commonly used in pharmaceutical, nutraceutical, chemical, food and related industries to mix dried powder and granules. It consists of two inclined cylinders attached together in the form of a "V". Through mechanical transmission, the powder materials in the shell are displaced back and forth, constantly being split and intermixed as the shell rotates to achieve ultimate uniformed mixing. Normal cycle times are typically in the range of 15 minutes; however, it can be less depending on the difficulty of blending. The V blender can be equipped with an intensifier bar, which helps in mixing and breaking up materials.
Feeders
Feeders into and out of the machine should be considered because the speed and loading techniques for inflow and outflow will impact which machine will perform best, as well as the throughput.
Material composition
Material composition is a primary consideration because the composition of process materials including the viscosity, density and granularity will guide specifications, customizations and other decisions for mixers and blenders.
Chemical processes
Chemical processes also impact equipment choices due to the processes that will take place during combination, changing the characteristic of the materials and creating reactions that impact the internal environment of the equipment along with the surrounding area.
Line dedication
Line dedication in the facility is an important consideration. Whether the production line is multipurpose or dedicated will impact the operation and cleaning of the machines, especially if switching batches and recipes regularly.
Site requirements
Site requirements must be considered when selecting equipment. These include safety, floorspace availability, nearby machines and other physical aspects of the space where the mixer or blender will operate.
Durability and precision
Durability and precision impact the performance and service life of mixers and blenders and should be considered up front. These factors include accelerated wear and tear, maintenance requirements and the potential for diminishing quality.
Business trajectory
Business trajectory should also be considered. Changes in formulation, chemicals and materials technology advancements, as well as company growth, may change the long-term impact of the investment in mixing and blending equipment.
How to Improve the Mixing Performance of a V Blender
Overfilling of the v blender machine
The V Blender Machine being overfilled is a severe issue that might degrade the final product's quality. The tips of the desperate blades are not covered by a complete charge, but the entire shaft and splash housing are. Inadequate blending and overloading the agitator motor might result from overfilling. The device may make tumble blends if it is under filled. It is a good idea to do a trial batch to adjust the filling and blending pace in order to achieve a higher blend quality.
Material mixing in v-type blenders
When blending substances with a low degree of cohesion, the V type blender is a fantastic option. The design of this machine guarantees that the granules and particles will mix optimally and that no component of the finished product will become imitable. High levels of homogeneity are produced by the angled shells in the mixing vessel's V-blender, and the absence of an agitator guarantees a smooth texture and quick blending.
Need for space to roll over in v blender machine
The size of the mixer and the available space are two critical aspects to take into account when buying a new blender. When employing a rotary free-fall mixer, room is essential. Solids need space to roll over one another. No more than 70% of the blender's overall volume should be filled. When it is filled to 70%, some sources claim that the amount of mixing time needed increases significantly.
Discharge chute in v blender machine
The blended contents are discharged through a discharge chute on a V blender machine. An electrical control system is already installed on this chute. A programmable logic controller might be a part of this control system. Additionally, it enables the device to receive primary power supplies. This is a huge advantage in circumstances when the makeup of the substances is constantly changing. However, operating a V blender machine with a discharge chute can be challenging.
How to Maintain V Blender
Daily inspection routine
A daily visual inspection routine is crucial for identifying potential issues early on. This includes checking for loose bolts, unusual vibrations, and any signs of wear. Addressing these issues promptly can prevent them from escalating into more significant problems.
Cleaning and sanitization practices
Maintaining a clean environment is essential for V blender longevity. Regular cleaning using appropriate agents ensures that the blender operates in a hygienic condition, especially in industries where product contamination is a concern.
Lubrication requirements
Proper lubrication is vital for the smooth operation of V blenders. Understanding the types of lubricants suitable for different components and adhering to a regular lubrication schedule helps prevent friction-related issues and extends the life of moving parts.
Checking for wear and tear
Regularly monitoring the wear and tear of blades, seals, and other components is crucial. Identifying and replacing worn-out parts in a timely manner prevents unexpected breakdowns during operation.
Alignment and calibration
Efficient blending relies on proper alignment of V blender components. Regularly checking and adjusting alignment ensures that the blender operates at peak efficiency. Additionally, calibrating settings for specific materials being processed enhances overall performance.
Handling potential contaminants
Identifying and mitigating the risk of contamination is essential, especially in industries with stringent quality standards. Implementing preventive measures, such as installing proper seals and filters, helps maintain product integrity.
Our Factory
Migreat machinery covers 10,000 square meters, factory area is 15,000 square meters with machining workshop, welding workshop, cold stamping workshop, assembly workshop and electrical workshop. The quality of equipment is strictly in accordance with ISO9001 standard and with CE certificate, electrical meets UL certificate.CEO holds a graduate degree in mechatronics and is dedicated to research in mechanical design, PLC applications, and microcontrollers. His scientific work involves the design of production lines and automation programs for mechanical equipment, and he has obtained multiple patents. Therefore, he has rich experience in the processing and production of raw materials such as powders, particles, tablets, liquids, etc., and can better design and provide more suitable solutions from the perspective of customers.
FAQ
As one of the most professional v blender manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap v blender made in China here from our factory. Contact us for customized service.
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